制造业APS有什么用？制造业APS如何帮助制造业企业？数字化转型网

制造业APS如何帮助制造业企业？数字化转型网小编整理了一份资料从六个角度探讨制造业APS系统如何帮助企业。

制造业APS有什么用？制造业APS如何帮助制造业企业？-数字化转型网

一般来说企业生产排程要素包含库存储备合理、材料准备到位、设备工艺正确、设备模具良好、订单销售需求和人员配备恰当。一个好的APS系统也能在生产排程充分考虑库存储备合理、材料准备到位、设备工艺正确、设备模具良好、订单销售需求和人员配备恰当这六个要素。

1、制造业APS系统排程要素一：库存储备合理

精益生产讲究库存合理性，要控制成本，提高效率。库存要受控，一方面不让客户停线，另一方面不能过剩，不能呆滞，包括原材料和成品。数字化转型网szhzxw

2、制造业APS系统排程要素二：材料准备到位

材料准备到位，也就是要避免“巧妇难为无米之炊”的事情发生，这是供应链中的重要环节，需要我们制订精确的购买计划和到料计划。

3、制造业APS系统排程要素三：产品工艺正确

这一条，也是排产的重要条件之一，我们讲生产，工艺路线要正确，作业指导书要规范，产品质量要有保证，要设计合理，图纸正确，标准清晰，参数稳定。

4、制造业APS系统排程要素四：设备模具完好

设备模具是战斗用的武器，它的完好性决定着我开产是否顺利，是否有高产出和高品质，所以这个保证一定要做好。

5、制造业APS系统排程要素五：销售订单需求

此要素是根本，是编制生产排程的首要条件，所以销售订单要搞准确，包括预测都要做到有根有据，我们的原材料订购需要一定周期，所以我们通常要求销售一个月需求是正式订单，还有两个月计划是预测。

6、制造业APS系统排程要素六：人员配备恰当

人是一切活动的中心，生产人员、技术人员、管理人员的配备要合适、合理，要人人有事做，人人可创造价值，我们强调“安全、质量、成本”，就是靠这样的团队去完成的。

然而企业常因无法确实掌握生产制造现场实际的产能状况及物料进货时程，而采取有单就接的接单政策与粗估产能的生产排程方式，但又在提高对顾客的服务水平及允诺交期的基本前提下，导致生产车间常以加班或外包来满足订单交期。此外，由于物料规划无法考虑产能的限制，又可能造成原料/零组件的采购计划无法配合生产计划，以致影响既定生产进度，而造成无法满足顾客交期或成本过高的恶性循环。

一般制造业APS软件都由5个主要的模块组成：需求计划、生产计划和排序、分销计划、运输计划，和企业或供应链分析等。

APS系统可以帮助企业加强生产计划与执行管理，提高企业运作管理水平，建立一种可复制、可扩展的生产运营管理规范。制造业APS生产排程系统实现产能均衡、节拍一致，高效揉单排产，均衡生产资源，提升生产交付能力，让生产计划更合理，更高效，优化资源配置，实现制造业精细化生产。数字化转型网szhzxw

根据数字化转型网（搜索栏输入：中国数字化转型网，即可了解详情）的资料，APS是企业数字化转型非常重要的一环。根据数字化转型网的APS研究报告，APS是医药、化工行业、服装行业、机械装备制造业行业、电子机电行业、汽车、汽车零部件行业、家具家电、消费品等行业企业必须具备的管理系统软件，在行业数字化转型中起到非常重要的作用。根据数字化转型网的APS研究报告，APS是医药、化工行业、服装行业、机械装备制造业行业、电子机电行业、汽车、汽车零部件行业、家具家电、消费品等行业企业必须具备的管理系统软件，在行业数字化转型中起到非常重要的作用。

翻译

How does the Manufacturing APS help manufacturing companies? Digital Transformation Network has put together a resource to explore how manufacturing APS systems can help businesses from six perspectives.

Generally speaking, the factors of enterprise production scheduling include reasonable inventory, material preparation in place, correct equipment process, good equipment mold, order sales demand and appropriate staffing. A good APS system can also fully consider the six factors of reasonable inventory, material preparation in place, correct equipment process, good equipment mold, order sales demand and appropriate staffing in the production schedule.

1. Manufacturing APS system scheduling element 1: reasonable inventory reserve

Lean production pays attention to inventory rationality, cost control and efficiency improvement. Inventory should be controlled, on the one hand, not to let customers stop line, on the other hand, not excess, not sluggish, including raw materials and finished products.

2. Manufacturing APS system scheduling element II: Materials are prepared in place

Material preparation in place, that is, to avoid the "clever housewife can not make bricks without straw" things happen, this is an important link in the supply chain, we need to make accurate purchase plan and material plan.

3. Manufacturing APS system scheduling element 3: Correct product process

This is also one of the important conditions for production scheduling. We talk about production, the process route should be correct, the operation instructions should be standardized, the product quality should be guaranteed, the design should be reasonable, the drawings should be correct, the standards should be clear, and the parameters should be stable.

4, manufacturing APS system scheduling elements four: equipment mold intact

Equipment mold is a weapon used for combat, and its completeness determines whether I can start production smoothly, whether there is high yield and high quality, so this guarantee must be done well.

5. Manufacturing APS system scheduling factor 5: sales order demand

This factor is fundamental and the first condition for the preparation of production scheduling, so the sales order should be accurate, including the forecast should be grounded. Our raw material ordering needs a certain period, so we usually require one month of sales demand is the official order, and there are two months of plan is forecast.

6. Manufacturing APS system scheduling factor six: Appropriate staffing

People are the center of all activities. The allocation of production personnel, technical personnel and management personnel should be appropriate and reasonable, so that everyone has something to do and everyone can create value. We emphasize "safety, quality and cost", which is accomplished by such a team.

However, enterprises often cannot really master the actual production capacity and material purchase process of the manufacturing site, and take a single on the order policy and rough estimate of the production schedule, but in the basic premise of improving the level of service to customers and promised delivery, resulting in the production workshop often to work overtime or outsourcing to meet the order delivery time. In addition, the material planning fails to take into account capacity constraints, and the purchasing plan of raw materials/components may not match the production plan, thus affecting the production schedule, resulting in a vicious cycle of failure to meet customer delivery time or high cost.

Common manufacturing APS software consists of five main modules: demand planning, production planning and sequencing, distribution planning, shipping planning, and business or supply chain analysis.

APS system can help enterprises strengthen production planning and execution management, improve enterprise operation management level, and establish a reproducible and extensible production operation management standard. Manufacturing APS production scheduling system to achieve capacity balance, the same beat, efficient kneading single production, balanced production resources, improve production delivery capacity, make the production plan more reasonable, more efficient, optimize the allocation of resources, to achieve the fine production of manufacturing industry.

According to the Digital transformation network (search: China Digital Transformation network, you can learn more), APS is a very important part of the digital transformation of enterprises. According to the APS research report of the digital transformation network, APS is a management system software that must be possessed by enterprises in pharmaceutical, chemical industry, clothing industry, machinery and equipment manufacturing industry, electronic and mechanical industry, automobile, auto parts industry, furniture and household appliances, consumer goods and other industries. It plays a very important role in the industry digital transformation. According to the APS research report of the digital transformation network, APS is a management system software that must be possessed by enterprises in pharmaceutical, chemical industry, clothing industry, machinery and equipment manufacturing industry, electronic and mechanical industry, automobile, auto parts industry, furniture and household appliances, consumer goods and other industries. It plays a very important role in the industry digital transformation.