Research Report of PEC Series Crushers Two

本文详细介绍了PECSeries破碎机的牙板、传动杆、可动颚等关键部件的设计与改进,通过实验研究发现使用ZGMn13Cr材料的牙板寿命显著提高,国产化后完全替代进口。同时分析了传动杆断裂的原因,并对结构进行了优化,提高了其强度和适应性。此外,改进了可动颚结构,提升了整体性能。

PEC Series Alloy Crusher Research Report

3. Tooth plate

Tooth plate is the part directly contact to materials, thus it is a measurement of maintenance of crusher. BY investigation and physical and chemical analysis of foreign alloy crusher found their use of special high-manganese steel material, while according to the domestic status and experimental study, we use ZGMn13Cr material. BY the specification from Henan Shenjia Ferroalloy Co., Ltd. find us that the life of the plate has been prolonged to more than 2000 tons / pair, and have completely replaced import tooth plate due to its excellent performance.

4. Toggle plate and toggle plate seat

Toggle plate and toggle plate seat are the major parts of transmission. Its Movement is complex and horizontal, in the way of relative motion of rolling or sliding or rolling sliding combination between the seats. To reduce friction, PEC series crusher adopts mainly the rolling relative motion when designed.

As the Toggle plate and toggle plate seat should bear enormous impact and crushing force, which requires they must have sufficient strength and good abrasion resistance. Toggle plate and seat are made of high quality alloy forging, with surface been heat-treated in order to intensify its intensity, while other jaw crusher’s toggle plate is normally manufactured by the ordinary gray cast iron.

5. Connecting rod

Connecting rod is the main components of making shaft rotary motion into jaw linear motion of crusher, with its lower part under tremendous force when works. During use, the rod of the crusher which Henan Shenjia imported found fracture in the middle and lower part. After analysis, mainly found these reasons:

a. section strength is not enough, structural design flaws and stress concentration.

b. seriously overload: there are certain quotas of feeding and discharging for iron alloy crusher, for example, Henan Shenjia imported crusher required the material of thickness about 50-70MM and should be feed in batches, however, when they operating, also influenced by the cast iron alloy thickness and sometimes the metal thickness is too large, forms the overload, which resulting in damage to the connecting rod. (Henan Shenjia broke carbon ferrochrome sometimes feed materials more than 100MM thickness)

Based on the above analysis and the problems, our design of the connecting rod has been improved in structure to avoid the same shortage of imported crusher, while the selection of material for rod is also better than imported. Thus it has higher strength and more reasonable structure to meet requirements in various occasions.

6. Movable jaw

Our machine structure has been improved, also the material selection is professional, while the imported crusher found cracked in movable jaw’s lower section in 1994. In addition to serious overloading, the structural design itself is also with problem.

7. Tooth plate

The domestic tooth plate’s life-span equals to or even exceeded foreign plates. It’s of stable quality, good durability, while price is only 1 / 5 of the imported ones.

As the professional manufacturer of complete sets of mining machinery, such as Flotation cell,Mobile jaw crusher,Cone crusher supplier,Symons cone crusher, Henan Hongxing is always doing the best in products and service.

转载于:https://www.cnblogs.com/liajones/archive/2012/02/04/2338007.html

评论
添加红包

请填写红包祝福语或标题

红包个数最小为10个

红包金额最低5元

当前余额3.43前往充值 >
需支付:10.00
成就一亿技术人!
领取后你会自动成为博主和红包主的粉丝 规则
hope_wisdom
发出的红包
实付
使用余额支付
点击重新获取
扫码支付
钱包余额 0

抵扣说明:

1.余额是钱包充值的虚拟货币,按照1:1的比例进行支付金额的抵扣。
2.余额无法直接购买下载,可以购买VIP、付费专栏及课程。

余额充值